Friday, September 30, 2011

What can you salvage from a floppy disk drive?

In true Nerd Club fashion, no sooner have we decided to start (or re-start) a project, and something else comes along and takes our attention away. This time, it was the postie bringing us a clutch of four floppy disk drives, won off eBay just 48 hours earlier.

Why would anyone want such old crappy hardware?
Well, for a start the winning bid was just 1p, so even allowing �3 for delivery, they came to less than a pound each. (if you're ever at a car boot, and someone is selling off job-lots of drives as they often do, for 50p or so, it's worth grabbing a few). But that's not the main reason - we actually went out looking for old floppies, as a source of cheap stepper motors.

Here's what we found in one of our floppy drives:


The bit we're interested in is the stepper motor - usually seen at the back, next to the IDE cable connector. Whip the lid off and take a look. The motor usually has a corkscrew shaft and a bit of grease on it. These aren't important right now.


Normally two screws is all it takes to get the motor out of the casing. The other end of the shaft is usually in a part moulded into the actual casing. If the shaft and casing are all one unit (as often found in low voltage or portable/laptop drives) you'll need to undo a few more screws. But 99% of drives are built like this one.


Undo the two screws and pull the stepper motor backwards. Eventually it will stop. That's the flexible ribbon cable holding it in place. Pull until it comes free.


If your motor still has the ribbon cable attached, you can use this to connect to a PCB in future. But most messing about with steppers is first done on a breadboard/prototyping board, in which case simply solder some wires onto each of the four connection points.


The rest of the drive can be junked. We've got what we came for. But if you're in a scavenging mood, there's plenty more to be had from these little things. Get rid of the disk caddy and moving parts...


Remove the plate above the spinning head and pull. The actual spinning head should come off in your hands. It's a doughnut-shaped magnet with a spindle in the middle. It should just lift off. Undo a few screws from the bit it's sitting on and you should see some cool coils.


It's these coils that control how the head spins. As each coil is activated in a particular sequence, it can attract or repel the magnets inside the spinny head thing. If you really wanted to, you could use this as another crude stepper motor. But it's probably more hassle than it's worth. The coils themselves, however, might be useful in other projects.

Let's take a quick look at what we've scavenged from our floppy disk drive:


In our drive (though not all) we found some useful 0.1" pitch flexible ribbon cables. These are useful for joining two or more PCBs together, especially if soldering isn't your strong point - they're quite easy to work with.

There were a few springs, used to pull the disk drawer in and out, and a few "peg-style" clip springs too.

The rod that the disk head was on could always come in useful for something robot-y.
Of course, the stepper motor is going to come in handy - that's what we came for in the first place! And there were also a few "self-tapping" screws which might be handy in future. They have a slightly wider thread than normal screws and are perfect for fixing into plastic or acrylic (where they make their own thread as they are screwed into place, hence the name)

Not a bad haul for a few minutes work.
Get yourself some component bins, a few cheap drives and get to work!



Back to business - little guitars again

It's been a disruptive couple of weeks - the move from Brighton to North Wales was ok, but finding everything in the aftermath has proved a nightmare! So what better way to find out what's here, what's missing, and what's still somewhere in the depths of our monster Transit Van than to actually get making stuff.

Not having access to the tools (nor even the internet for most of the last few weeks) means quite a bit of software development has been going on. We've been working quite a bit of late on
Setting up HackLlan - a new "hackspace" in the mountains
Creating a time-line-driven sequencer for players to create and share music over the 'web

But now we've got some of our stuff out of boxes and into the hack-cupboard, it's time to get making again.

 a state of chaos in the new cupboard-come-office

if you can't find it, look in one of those stacking boxes...


We're actually quite excited about how well the software development is coming along, even though it's not much more than an array of samples and a piano-roll style screen. Our current guitar prototype works quite well with the software, but we're still having a few teething problems. Whether this is the software, the hardware or the firmware, we've yet to resolve. So in true "hacker" style, we've attacked all three at once.

Here's the new pcb layout, etched and ready to solder.


Before we left Brighton we were working on using a solder pot to connect the tiny fine-pitch multi-core wires to the circuit boards. We've got everything ready to go - except the components box with all our SMT stuff isn't immediately to hand. That doesn't mean it's not here. But it could just as easily mean it's somewhere in the back of a van, under a heap of household items and bedding....


New micro jumping robot is as big as an ant


When I have written posts on jumping robots, they are usually as big as an eraser or iPod. However, this robot is smaller, and its basically the size of an small bug. The bot is actually like a bug, because it stores up potential energy and then releases it to jump into the air. It works by having rubber springs that are connected to a little leg and the other side of the rubber bands are connected to the body (see photo above). When the bands are pressed inward, the energy is being stored, and then when it gets released the robot jumps into midair. Sounds pretty cool, even though its basically the size of a insect. Thanks for reading and check out the video below to see this bot in action!


Thursday, September 29, 2011

New Hexbug scarab


Theres a new bot has just been released by innovation first and it's called the Hexbug scarab. This robot available at RadioShack and it cost $12.99. It has six legs, curved teeth to bounce of edges, and it can flip its self back over all by itself. Thanks for reading and please plus one us on google plus!

For All Dr. Who Fans......British Police Call Box Build Manual


Here is another project that I put together earlier this year that I thought I should finally get put on my own blog.  This project is for all you Dr. Who fans! This is a video review of a complete set of plans to build a British Police Call Box. Very complete and detailed plans professionally illustrated with drawings, instructions and technical drawings. 63 page manual with over 80 drawings and over 60 illustrations.  All dimensions for the plans are in feet and inches so you won't have to learn the metric system to build this project. Complete instructions on how to buy the plans are on the video so check it out.  Here's the link to order a set of plans.
http://store.payloadz.com/details/934673-eBooks-Technical-British-Police-Call-Box-Plans.html

The Vacuum System For My CNC Machine Is Up and Working!

After a bit of work this morning I got the vacuum system for my CNC machine up and running.  The parts for the vacuum mounts were designed by David Steele who also designed the machine itself.... The Solsylva.  


The parts are nothing more than wooded pieces that I had made on the CNC machine a few days earlier and some plastic pipe from the plumbing department at Lowes. The black piece is the plastic tube that came with the shop vac hose that I had bought for the ceiling mount.


The small plastic pipe is mounted into the foot of the vacuum with epoxy resin.


 Then the parts were painted and a plastic skirt was added to the foot.  The skirt is nothing more than a section of plastic cut out of a two liter pop bottle.  This pop bottle tube slid on the vacuum foot with a little elbow grease and some slippery dish soap.  It is VERY tight so it is on to stay.  No problem.


All the parts are now combined to make the complete vacuum setup. It stands just about 12 inches tall at this point. 


A series of cuts are made into the plastic skirt so that it is more flexible.  It curves inward naturally and looks really good at this point.  I like the fact that it will keep the cutting dust from flying all over the place and you still can see the bit when you are using it.


Here the vacuum foot is installed on the CNC machine.  A hose clamp is all that is needed to hold it into place as it is very light weight and does not move once it is mounted.  The black screw just above the foot on the white plastic tube is a quick mounting screw for the foot and skirt so that it can be remove or installed easily for bit changes without having to remove the extension tube. 


The vacuum system is connected to a standard shop vac hose that is mounted to the ceiling and the wall behind the CNC machine.  The black piece of tubing that I spoke of in the first photo in this section slid into the white tube easily as it is tapered.  All I had to do was slid it in until it I got a snug fit.  That's it. Then all I have to do is plug my workshop shop vac into the other end of the hose and it's ready to run.  I fired it up and it draws air in nicely with the vacuum skirt just touching the part I needed to cut out and form a good barrier and vacuum chamber for the setup.

Wednesday, September 28, 2011

New Omni-Directional Crawler robot can move in any direction

If you have heard of omni wheels then you know that they enable robots to move smoothly. Recently, a research group in Japan (not surprised) has developed a robot that move in all directions. They also showed off their Omni-Ball, a ball-shaped, omni-directional wheel the same way of which are used in the crawler robot. The robot uses the Omni-Ball, its basically just a ball shaped omni-directional wheel made by the research group. It works by having two hemispherical wheels that face each other on either side of an axle. This means that each Omni-Ball can move by itself or together as a ball. If this type of mechanism gets developed by other companies, we may see these on cars some day! Thanks for reading and check out the video above to see this robot in action.




Tuesday, September 27, 2011

UC Berkeley Biomimetic Millisystems Lab Robots


Some of us may have heard of beam robots. If you have, then you already know that they sort of represent biological creatures. Well thats exactly how the robots at UC Berkeley are in common with beam robots. Their first robot OctaROACH has tiny little curved legs, and these legs enable it to tackle more terrane than that of a wheeled robot. Now for their second robot, BOLT Bipedal Ornithopter, it has the ability to fly quite smoothly in the air. It uses two lightweight wings, and a front leg mechanism that propels it forward. BOLT's design looks pretty similar to Wowwee's DragonFly robot. Thirdly, they have the iBird, and its a completely autonomous flying robot. It has an onboard CPU that enables it to fly without a remote control. Overall, these bots seem pretty cool and animal like! Thanks for reading and check out the video above to see the robots!

Monday, September 26, 2011

Meet Keepon, the next robot to hit the shelves at Toys R Us

What do you get when you mix some foam and servos? You get Keepon, the world's happiest robot! Keepon is a little yellow robot that love to dance. It can dance because it has four servos, a camera in each eye, built in microphone in nose, and a soft yellow body. When Keepon senses a noise it reacts to it just as a human would. Not only is it fun, but this bot won't poke a hole in your wallet, because its retail price is only $49.99 at Toys R Us (soon to come). Thanks for reading and check out the video above to see Keepon dance!

Sunday, September 25, 2011

the NAO collection

Today Im writing what I call, "The NAO Collection." This includes 10 videos of NAO performing some amazing things that some robots have never done before. Some of the videos of the NAO robot are more impressive than others, but I hope you like them all. Special thanks to, "TheAmazel!"


NAO climbing a ladder.

NAO writing his name.
An amazing wave of NAO robots.
NAO carrying a small item.

NAO protecting special items.
NAO acting like a toad.
NAO walking with a human being.
NAO robot helps another one stand up.
NAO uses his senses to recognize colors.
         NAO avoiding obstacles.

Thanks for reading and what was your favorite NAO video? Feel free to add you answer down below in the comment section!





Saturday, September 24, 2011

My CNC Machine Is Making Real Parts!

  Over the past couple of days I finally got up the courage to try and make some real parts on my CNC machine.  I am already amazed at what I've been able to create in such a short time. The first parts are a simple little display box for a very small bottle of ketchup.  The parts for the box I modeled in Pro Engineering (ProE) software so I thought it would be a good little project to get my feet wet using the CNC machine. I ran the first parts at only a cutting speed of ten inches a minute. I thought this was safe enough for a first go around until I realized that this machine has much, much more capability.  See the explanation and photos below.  


This is the parts that I made for the display case for the little bottle of ketchup. They all turned out better than I had hoped but each piece took me over 20 minutes to make.  This being as I was only running the CNC machine at a very slow speed.


This gives you a good idea how small this bottle of  ketchup really is. It stands only three inches tall and holds 2.25 oz of ketchup.  Should be a nice little display for my kitchen with a small sign on the display case that reads "IN CASE OF EMERGENCY BREAK GLASS". I'll post more photos once I get the project all together.


Now for something really interesting.  The rectangular part in the lower portion of this photo is one of the sides for the little ketchup bottle display box.  It took over 24 minutes to cut on the CNC machine. The larger part in the upper right of the photo is about 1 1/2 times large with much more machining and only took 16 minutes to create.  This being because the CNC machine was cutting at somewhere between 30 and 40 inches a minute.  It was flying!  The other two parts took only six minutes each to create.  I'm still in awe over how fast and beautifully these parts were cut.  The special parts are pieces that I will need to mount a vacuum hose to the CNC machine.  This will keep the cutting table a lot cleaner while parts are being cut.  I'll post photos of that assembly once I get it set up on the machine.






Friday, September 23, 2011

Review of Hexbug larva

After a few weeks since the Hexbug Larva was released I've finally managed to get a hold of one. Right after I opened the Hexbug box, I turned the robot on (after taking out the batteries and switching the positive and negative sides) , and let it go. I now what I said about the Hexbug spider, but this is one cool little robot! For example, the movement of this robot is quick and agile. It also looks pretty realistic when it moves in a wave like motion. Over all the bot is pretty neat, and if your looking for fast and sleek robot, then the Hexbug larva is perfect for you. Not to mention its only, $12.99 at Toys R Us. Thanks for reading and check out my review video above!

Thursday, September 22, 2011

Let there be color..... silver and black for starters

I got the Makerbot Semi parts painted today and the big model truck reassembled.  Worked out very well if I do say so myself.  I'm looking forward to printing out the rest of the truck when the QC Co-Lab gets the new colored plastic for the Makerbot that we have been waiting weeks for. Or is that months? Ouch!  Just will have to keep my fingers crossed that our order will show up quickly. 


I really like the look of the exhaust stacks.  The black inserts really show off the exhaust guard holes.  Already the model is 10 inches long and stands almost 6 1/2 inches tall even without the wheels on it. It will be much more impressive once I get the cab and sleeper printed out in bright red plastic.  The model will even have a clear windshield and rear window.  That along with a complete interior which will have seats, steering wheel and a bunk in the sleeper.  Stay tuned for future updates.

NAO robot learns to dance

If you have been reading posts on my blog since February, then you should know about NAO. If you like NAO then you'll love the video I found. Basically, it shows NAO with a simple compliant behavior that gives it the ability to dance along with a human being. I don't know if this NAO's full potential, but it does seem quite impressive. Thanks for reading and check out the video on the right side to see NAO dance!

Makerbot Semi Parts, and Parts, and more Parts!

  Over the past few weeks I've been print parts for my Makerbot Semi at the QC C0-Lab in Davenport. I finally have enough parts to start assembly of the Semi tractor so I thought I would post my progress here to let you see what I've been up to. Here is an image of the tractor what it will look like once it is completed.


Here is the main chassis of the Semi tractor.  Thirty three parts so far and 17 and 1/2 hours of printing.  Needless to say it was not done all at one time.  So you can see why it has taken a number of weeks to complete so far.  This does not include the designing of the Semi. Almost all of the parts will be painted silver for this portion of the Semi.  The fenders at the lower center of the photo have already been painted so I think the rest should look just as good. 

   
This photo is of the underside of the front axle mounts and the frame connector.  Also in the photo you can see the front fenders and fuel tanks.  The frame is joined together in three places using frame connectors (the square piece in the middle of the photo) and small pieces of cylindrical plastic taken off of the print spool that the parts are printed from. Makes a very strong, tight joint.


  Here is a photo of the frame upside down on my computer desk. I'll paint all of the parts before I reassemble the Semi.  It will be much easier than trying to work out the painting with such a detailed model. 

  These parts will make up the exhaust for the Semi.  I'll paint the exhaust guards (the tubes with all the holes in them) silver with a center cylinder being painted black.  The exhaust tip and mount will also be painted silver.  The center cylinder being black should show off the guard nicely.



Here are the exhaust stacks mounted on to the frame.

This is a good shot of the Semi frame sitting without the wheels and again with the exhaust stacks in place. Once the QC Co-Lab gets a new shipment of plastic for the Makerbot I will continue on with this project.  I have to print out the cab of the Semi and the sleeper next. These will be in colored plastic so I won't have to spray paint anything else.  Once these are completed the tires will be the next thing on my to do list.  I will use the one with the heavy tread instead of the smooth tire as pictured above.  I think it will look a lot better with the truck.

Llangollen canal

Having lived aboard a narrowboat, a few of us nerdy types already knew what a beautiful place the canal can be - especially at this time of year, as the autumn leaves paint everything a red-and-gold colour. After moving to Llangollen, we took a bike ride along the canal, to the Trevor Basin.

(this was the start of our bike ride in Llangollen)

British Waterways have made an excellent job of upgrading the tow-path along the full length of the canal, and riding it was fantastic (helped, of course, because it's all absolutely level and flat). It took about an hour to meander along - rarely travelling faster than the boats on the canal!

What was so impressive were the views - so, inspired by Barney at BuildBrighton, we've decided to have a go at making a time-lapse camera that can be mounted onto a bike. The idea being that the next time we go for a bike ride, we can create a video to show everyone else what they are missing! We might even add in some GPS position recording, so that the cue points in the video can be tied in with an automatically updating Google map. But for now, we'll stick with making a camera that takes pictures every few seconds, and doesn't freak out when we ride over a few bumps (the towpath is lovely and smooth, but sometimes you have to go "off road" to cycle around obstacles such as dog walkers, moored boats, horses and woodland detritus).


Wednesday, September 21, 2011

Find us on Google +

Today Google just released Google + to the public, and so now you guys can find us on Google +.
Just click the button on the right to be directed to our profile!